20

2020

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01

MIM Process

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1. Overview
Metal injection molding (MIM) is a typical cross-disciplinary product that combines two completely different processing technologies (plastic injection molding and powder metallurgy) into one. It enables designers to get rid of the traditional constraints and obtain low-cost, special-shaped stainless steel, nickel, iron, copper, titanium, and other metal parts by plastic molding, so that they have greater design freedom than many other production processes.

2. Pre-sale evaluation
Lean's pre-sale team will work closely with you to determine whether the product to be processed is suitable for MIM process manufacturing in terms of cost, materials, and manufacturing feasibility. At the same time, Gian will also suggest changes to the design to achieve optimal results through MIM.

3. Raw materials
Special metal powder (micron grade) is mixed with high-quality high-molecular polymers to form a MIM-specific feed through a precisely controlled preparation process. Compared with traditional powder metallurgy, the particle size and extremely low impurity content of the metal powder (micron level) ensure that the MIM sintered density reaches 98% of the theoretical density; and a variety of specially formulated polymers can provide good injection properties. Fluidity also guarantees efficient degreasing capabilities.

4. Injection
The MIM feed is heated by an injection machine and filled evenly into the mold cavity. After cooling, the MIM injection blank is obtained. The key to this process is the matching of a mold that matches the characteristics of MIM.

5. Degreasing
The main binder in the injection blank is gradually and efficiently removed by a professional degreasing furnace. The remaining skeleton binder maintains the shape of the product so that the degreased part moves into the firing stage.

6. Sintering
In the vacuum furnace or atmosphere furnace of MIM, the skeleton binder is removed, and the metal powder is densified into a complete metal body at a temperature close to the melting point. After cooling, a sintered part having a shape close to the finished product is obtained. 

13

2020-03

MIM products usually have the following characteristics

The most suitable wall thickness for MIM is no more than 6mm. Thicker outer wall is acceptable, but the cost will be increased due to the longer processing time and extra material used. In addition, u

20

2020-01

What is the density and strength of MIM products?

The density of a typical MIM is theoretically higher than 98%. Specific density characteristics depend on the choice of material, but it is very close to precision materials.

20

2020-01

19

2018-06

Metal injection molding technology in detail

Metal injection molding (referred to as MIM) is a technology combining powder metallurgy and injection molding, which breaks through the traditional powder metallurgy product shape and strength limitations, also breaks through the strength limitations of die casting, breaks through the material flow restrictions of stamping molds, and breaks through precision. Mass production restrictions for casting and high cost constraints for turned parts.

19

2018-06

The market competition pattern of 3D printed metal powder may change

The market competition pattern of 3D printing metal powder will change as more companies enter or increase their production and R & D efforts in the field of metal powder. In 2016, GKN, Oerlikon and Alcoa made active strategic plans.

09

2017-09

Rich variety of raw materials, and the variety of domestic powder metallurgy products has been expanded

In terms of raw materials, at present, the main raw materials of powder metallurgy in China are not only reduced iron powder, electrolytic copper powder, etc., and domestic production of atomized iron powder, stainless steel powder, high-speed steel powder, coated powder and various element metal MIM powder, Ceramic powders can basically meet the needs of domestic production of high-strength parts, and can also produce raw material powders for special purposes, which greatly expands the variety of powder metallurgy products, but there is still a large gap in quality and variety from abroad.

Huizhou Yonglixing Industrial Co., Ltd.

Address: Laohuling Industrial Park, Xiaojinkou Town, Huicheng District, Huizhou City, Guangdong Province
Telephone: 86-752-7823176
Mobile: 86-138 2998 5513
Fax: 86-752-7823172
E-Mail: martin@wotta.net

 

【日本·兵庫】
 (株)ジョイトジャパン JOITO JAPAN CO.,LTD.
 ADD: 兵庫県神戸市中央区磯部通-1-20
 TEL: 81-050-6865-5905


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